I.
Basic Chemistry and Definitions
a.
Ions
- Cations, Anions, Radicals
b.
Amphoteric
Metals
c.
Water
Analysis
i.
Sampling
Procedures
ii.
Total
Dissolved Solids (TDS)
iii.
Specific
Conductance
iv.
pH
v.
Alkalinity
Relationships P, M, OH, CO3, HC3
vi.
Hardness,
Total and Calcium
vii.
Specific
Gravity
d.
Dissolved
Gases, Gas Laws, Partial Pressures
e.
Latent
Heat
f.
Heat
Transfer
g.
Specific
Heat
h.
Feed
Calculations, Pump Problems
i.
Conversions:
ml, gal, pounds, Ca, Mg CaCO3
j.
Langelier
Index Calculations
k.
Ryznar
Index Calculations
II.
External
Treatment
a.
Filtration
– Media Filters
b.
Clarification
– Polymer
c.
Reverse
Osmosis
d.
Cold and
Hot Process Softening – Lime Soda
e.
Zeolite
Softening, Types of Resins
f.
Ion
Exchange Process and Design
g.
Brine
Process of Softener Regeneration
h.
Softener
Problems – Channeling, Causes of Resin Damage
III.
Boiler
Water Treatment
a.
Pretreatment
b.
Deaeration
i.
Oxygen
Scavengers
ii.
Catalyzed
Sulfite, DEHA, Hydrazine, Hydroquinone
Sulfite
Oxygen Reaction Time, Temperature, etc.
iv.
Oxygen
Solubility
c.
Phosphate
Scale Treatment for Scale Control
d.
Coordinated
pH Phosphate Treatment
e.
Carbonate
Cycle Boiler Treatment
f.
ABMA,
ASME Boiler Water Standards, Guidelines
g.
Boiler
Water Alkalinity
h.
Cycles of
Concentration Calculations
i.
%
Blowdown, Makeup, etc.
j.
Blowdown
– Bottom and Continuous
k.
Chelate
Treatment and Parameters
l.
Tube
Ruptures – Thin Lip and Thick Lip
m.
Caustic
Embrittlement
n.
Carryover
– Steam Quality, Causes, Prevention
o.
Condensate
Line Corrosion – Causes, Prevention
p.
Lay-Up of
Boilers
i.
Wet
Lay-Up Procedures
ii.
Dry
Lay-Up Procedures
IV.
Cooling
Water and Closed System Treatment
a.
Causes of
Corrosion
b.
Corrosion
as Electrochemical Reactions - Anode Cathode, etc.
c.
Corrosion
Prevention
i.
Cathodic
Protection
ii.
Inhibitors
for Copper, Steel
d.
Scale
Causes – Scale Inhibitors
e.
Langelier
Index
f.
Cycles of
Concentration – Bleed-off Calculations
g.
Microbiological
Fouling Causes
h.
Microbiocides
– Chlorine, Bromine, Non-Oxidizers
i.
Legionella
j.
Cooling
Tower Operation, Evaporation Rates
k.
Absorption
Chiller
l.
Centrifugal
Chiller
m.
Closed
Systems – Corrosion, Scale, Fouling Potential
n.
Closed
System Treatment
V.
Health,
Safety & Regulation
a.
Material
Safety Data Sheet (MSDS) – Contents, Purpose
b.
Hazardous
Materials – Defined
c.
NFPA
Diamond Contents and Purpose
d.
Acute vs.
Chronic Toxicity
e.
Toxic
Reactions
f.
OSHA
Regulations
g.
Spill
Response
h.
Storage
of Hazardous Materials
i.
List of
DOT Hazards
j.
DOT
Hazards – Defined
i.
Oxidizer
ii.
Corrosive
iii.
Poison
iv.
Flammable
v.
Combustible
k.
Boiler
Additive Regulations – USDA, FDA
l.
OSHA
Written Hazard Communication Plan